财米财米
English 中文mill 开炼机micro-scale mill 小开炼机mixing machine 混炼机extruder 螺杆挤出机preliminary refiner 捏炼机pre-heater 热炼机masticating extruder 螺杆塑炼机rubber drying room 烘胶房screw diameter 螺杆直径screw extruder 螺杆挤出 机seal 密封环disk crusber 圆盘式粉碎机thermocouple 热电偶air bath 干燥室bale cutter 切胶机multiblade cutter 多刀式切胶机micro-mill 微型开炼机quick stopping mechanism 紧急停车装置rubber breaker 破胶机seal ring 密封环sheet mill 压片机single blade press 单刀切胶机foilure computer 上辅机机故障drop-door 下顶栓ram up 上顶栓升hydraulic 液压站泵spare 备用chiller 冷却装置compound slitter 割胶刀control cabinet 控制柜crube rubber blale cutter 切胶机after equipment 下辅机batch hopper 加料斗batch-off unit 下片装置batch-out equipment 下片机batch-out extruder 下片挤出机batchout mill 压片开炼机air duct 导风筒air pressure gage 气压表air relief valve 放气阀auto-feed 自动加料装置banbury level 密炼车间banded roll 前辊筒batch-off cooler 胶片冷却装置batch-off device 胶片接取装置belt weigher 皮带称bin level controller 储斗料位控制器load-transfer device 传送带mill cheek 挡胶板dump extruder 压片挤出机tread extruder 胎面挤出机saftety wire 紧急开关拉绳screw diameter 螺杆直径screw revolution 螺杆转速single crew extruder 单螺杆挤出机north end wall 右侧壁recall oil 油料调用recall power 小料调用main drive runing 主机运行dust pump 密封泵haul-off rate 牵引装置grease punm 干油泵poidometer 自动称量装置automatic recipe maker 自动配料装置carbon black recycling 碳黑回收out of tolerance 超公差energy rotation 能量循环product ready 原料准备weighe manual 手动称量carbon weigher 碳黑称scale in automation 自动称量scale empty 称空recipe started 执行配方mixer over temperrature 超温混炼trouble mixer 混炼故障stop next batch into mix 停止下一车混炼program step 程序步骤program time 程序时间emergency stop 紧急刹车control voltage 操作电压fan switch cabinet 风箱开关柜manual 手动automatic 自动trouble 故障lamps test 灯试法trouble acknowledge 故障确认release next batch after error 发送下批指令tempering heating zone on 调温区开tempering measuring 调温测试hydraulic auriliary pump 油压泵temperature dust sealing 密封环温度temperature bearing 轴承温度auxiliary drives on 辅助传动开auxiliary drives off 辅助传动关release emergency stop 紧急刹车停acknowledge alarm 确认报警horn off 喇叭关lamp test 信号灯测试tempreing zone 温度范围tempreing pressure zone 温度、压力范围current main drive 当前主机recorder 记录仪gear box oil tank empty 齿轮箱油空gear box 齿轮箱oil temperrature gear box 齿轮箱油温control air 气动控制slipring labrication pump 密封环泵slipring labrication tank empty 密封环泵空grease tank empty 润滑槽空grease pump 润滑油泵hydraulic oil alarm 液压油报警hydraulic pump 液压泵feeding door close 加料门关feeding door open 加料门开ram up 上顶栓升ram down 上顶栓降ram cleaning 上顶栓清扫discharge door close 卸料门关discharge door open 卸料门开oil pump on 油泵开oil pump off 油泵关mixer manual mode 手动混炼模式mixer automatic mode 自动混炼模式main drive runing 主机运行main drive ready 主机准备main drive alarm 主机报警main drive off 主机停main drive on 主机运行main drive shut off heating 主机停止加热
Yoyo030303
怎么控制混炼过程?首先我们对每一个胶种都制定一套标准的混炼工艺，主要从两个方面时间、温度。时间上：我们把前段密炼分三节段，第一阶段生胶塑炼阶段；第二阶段添加小料阶段；第三阶段为添加大料阶段（即加油和碳黑）此阶段用时最长约占整个混炼时间的3/5。时间的控制上我们使用的是时间控制仪。温度上：对每一阶段都规定了温度范围，温度的控制是使用的升温和降温装置，另有温度感应仪进行加以控制。How to control the process of rubber mixing?For every type of rubber, we have a specific mixing process on two aspects, time and temperature. For the time, the mixing process is divided into three phases. The first phase is raw rubber plastication, the second adding additive and the third adding oil and carbon black. The third takes 3/5 of the total mixing duration. We use a special type of equipment to control the duration of each process. For the temperature, we have documented the best range of every process. High performance heating and cooling equipments are used to adjust the temperature, as well as sufficient temperature sensors.注：原文“首先”两个字建议删掉，因为后文没有“其次”之类的衔接词。改良橡胶配方的经验？有：针对客户的要求我们首先设定一个配方，进行各种物理性能的测试，以期达到客户的各种要求。在此基础上我们根据客户的使用效果进行跟进，如：金属的黏结强度更好、产品的老化程度更好、使用时间更长、帮助客户保证质量的基础上降低成本、是否能通过环保要求等等。如何使橡胶连接金属而不至脱落？我们从前处理到硫化都层层把关，每一个关口都做到无失误：金属第一步进行除油、除锈、清洗处理；第二步干燥，清洁后的金属要放在50度的干燥箱内干燥，十几分钟后拿出待用；第三步涂胶，主要要做到薄厚均匀不要有漏涂现象。Do you have experience on rubber modification?Yes. Generally we will draft a rubber compounding according to customer’s requirements. Then we will test the physical performance and do some modification to meet all the requirements. Finally we will keep in close touch with the customers and follow up their application and provide some advices. For example, better adhesive ability to metal, higher age resistance, longer life time, helping customer reduce the cost without quality loss, environmental regulation certification and so on.How to ensure the adhesive ability to metal?We control every process from pre-process to sulfuration. Make sure every process is perfect. There are three steps: first, metal degrease, descaling and wash; second, drying. The cleaned metal part is placed in a drying cabinet for about ten minutes; third, adhesive dispensing. The key points are even thickness and no missing.FYI!!!
